5 Most Common Mistakes That Metal Parts Manufacturers Make and How VCI Bags Help to Avoid Them!

The National Association of Corrosion Engineers estimated that last year, rust and corrosion on metal parts cost American Industry more than $360 billion dollars. Of that amount, $30 billion was lost by American manufacturers metal parts manufacturing. This article reveals 5 ways your company can prevent this loss. Metal parts manufacturers can produce Steel Sheet Pile and stainless steel perforated sheet. How much is rust costing you? If a rusted part is delivered to a customer, there are costs associated with return transportation, re-working or re-finishing the part, i.e. acid washing and sand blasting, scrapping the part, sorting and cleaning parts, not to mention the damage to your company’s reputation. VCI bags and VCI paper products are effective in combating rust that potentially happens during transfer. Manufacturer Mistake #1: Gloves are mandatory. Never allow employees touch metal component with bare hands’ oils, contaminants, and acids accelerate corrosion. Encourage all employees, inspectors, and packaging personnel to wear gloves when handling metal parts. Manufacturer Mistake #2: Wood isn’t good. Avoid having metal component come into contact with wooden pallets, wooden crates, wooden boxes, or plastic or paper that’s untreated. Forestry products’ contain harmful moisture, acids, and chlorides that cause corrosion. The easy solution is to line boxes with VCI paper, VCI bags, and other VCI emitter products to create an effective rust barrier. Manufacturer Mistake #3: Keep parts covered. A common mistake is to leave metal component uncovered in the plant (usually while waiting for additional machining, drilling, tapping, and other operations). These are susceptible to corrosion from forklift exhaust, sulfides, chlorides, and oxides from truck exhaust as well. VCI paper and VCI bags protect parts from O2 and contaminants. Manufacturer Mistake #4: Heat. Storing metal parts near manufacturing areas, especially those located near heat treatment processing. This heat treating process can cause by-products that cause corrosion. If you must keep parts near heat processing areas, cover them with VCI paper and VCI emitter products to protect from by products. Manufacturer Mistake #5: Not allowing parts to dry. This is a very common mistake metal parts are immediately packaged after being removed from cleaning solution. Stacking metal component or stacking in boxes if improperly dried encourages rusting. The solution is to thoroughly dry metal parts before packaging, and place them into VCI paper and VCI bags for transport.